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Thread: How to make cool ties and helmet coolers

  1. #1
    Super Member mimisharon's Avatar
    Join Date
    Dec 2006
    Jacksonville, North Carolina
    How to make Cool Neck Ties for our Soldiers

    This set of directions is originally from Military Pride News for making cooling neckties. Our troops will be having to do their job in 100+ degree temperatures during the summer and these are a great way to stay a little cooler. The info on how to make these was provided to me by Karen Stark of Oklahoma, as part of her "Hugs project." I just added the diagrams and simplified the wording. They called them "Chilly Willy's" but Karen loves the idea of calling them "HUGS". She'd love it if every American citizen in the Middle East could receive a "hug" from home this summer. So make some of these for your care packages or help out Karen, either way you'll be helping our troops beat the heat. One more thing,
    Hugs can be gently heated by microwave or hot water and used as a reusable hand/pocket warmer this winter when it gets really cold in Iraq. How neat is that???’

    (It has been suggested the soldiers would like the ties to be longer so they fit down their body inside their uniform.
    You will need to adjust the suggested measurements shown here to accomplish this.)
    A- For each tie - cut fabric 45" x 5". See note 1 for material ideas.
    B- Fold in half lengthwise with right sides together (so it's really long and skinny) and sew a 1/2 inch seam all the way along the long edge (keep short edges open). You'll want a short stitch length (I set my machine at 2 so the crystals won't get out.
    C- Turn fabric right side out. You can roll it like a tube sock. See note 2 for an idea on how to do this
    D- Press (or iron) fabric with seam line centered and facing down on the back (like you would a dress tie...you don't want to see the seam.. plus it's easier to iron this way).
    E- Mark fabric at midpoint.
    F- Then from that point mark 10 inches on each side. This will give you 1 - 20" pocket.
    G- Stitch across the tie to make the bottom of the pocket.
    H- Fill with 2 tsp. watering crystals. See note 3 for how to get these crystals.
    I- Sew the other end of the pocket.
    J- Turn the open ends inside (like rolling a sock) and stitch for a neat/clean finish.
    Note 1: Use 100% cotton fabric (camo, tan, sand colored, etc – bright colors might attract gunfire) with a tight weave so the crystals won't ooze out. Patterns are okay but make sure it's something that your husband or son would want to wear...lol. *Make sure it’s something that will feel good against the skin. You can make 24 ties from one twin sheet - 31 from a full size. Even white sheets are easily tea dyed. 200 and 180 thread count works great as well. 150 works okay, I haven't had any gel ooze out of those (yet) but they won't last as long. Before using, wash in hot water to remove sizing.
    Note 2: A tip from the Hugs project: **With thanks to Kenneth Baker, one of our gentlemen sewing gurus** Even an 18" piece of 3/4" PVC will work. You will need to stitch closed one of the ends to use this method. You slip the tie over the pipe and then push it through with a 24" long piece of dowel rod.
    Note 3: Make a sample one first and test it out to make sure you used the right amount of watering crystals (some products vary). This insures that it fits comfortably around the neck. Two sources for polymer crystals. Online at http://www.watersorb.com/mainstore.html and Schultz watering crystals available at Wal Mart in the gardening section near rose food. Watersorb figures out to be a bit cheaper (including postage and they ship right to your door - quickly).
    Directions for use:
    Soak in water for 15-20 minutes. Only soak 7-10 to use as headband. Warm water speeds hydration. Remove from water and pat dry so the polymer spreads out equally along the tube. Please remember, never squeeze tightly, the polymer will "ooze" out via the material if you do. Can be refrigerated. Hydrated polymer has the capacity to hold heat/cold 2.84 times longer than pure water. Tie "hug" around your neck (or head). When tie starts to dry out, soak in water again. When the tie warms up to body temp, submerge in cool water. Hand wash in mild dishwashing liquid then rinse clean.
    Let them soak overnight in a large bowl of clean water to let the polymer purge the impurities from it. You can keep the ties fresher if you put about one tablespoon of rubbing alcohol into the hydration water. (Do not store in Ziploc bag until completely dry or it will mildew).

    A KISS is a circular “beanie” which can be worn under a helmet. They serve as a type of cooling device and are often referred to as head coolers. Though our focus is to make these for our troops serving in desert environments, they can be used by anyone. These will also work under a ball cap if you cut them slightly smaller and use even less crystals, and if the ball cap has mesh for air circulation. They are great for farmers, lawn mowers or anyone who works out in the heat all day. Kisses can also be heated in wintertime and used as a reusable hand warmer.

    1. Cut two 6 1/2—7” circles.
    2. Seam around the edge using a 1/4” to 1/2” seam allowance, and leave an opening about 1 1/2” to 2” for
    turning right side out. (You can also use a serger or tight zigzag and NOT turn them.)
    3. Turn right side out, no ironing necessary.
    4. Fill with a very scant 1/2 teaspoon of crystals.
    5. Close by stitching on the outside to close opening, encasing a soak tag in the seam. Soak tag should read:
    Soak in water for about 20 minutes then place in your helmet for a cooling effect.
    6. Hydrate the first one and see if 1/2 teaspoon is too much or not enough. The KISS should puff up about
    1/4” to 1/2”
    7. Adjust amount of crystals if needed. Better too few crystals as too many will make it difficult to snap the
    helmet strap closed.
    Place finished KISS in a plastic bag, which can be used for hydrating and include this or other personalized KISS label.

    Remember when you were a child
    At night safe in your bed
    When Mom would tuck you snugly in
    Then kiss you on the head.
    Well, here’s a little “kiss” for you
    It seemed the perfect name
    It’s safety that we wish for you
    So now, we do the same.
    Just soak this “kiss” in water
    For 20 minutes or more
    Then place it on your head
    To cool you off for sure.

    Marestare asked for the how-to on making these for our troops. I borrowed this tute from the Wilmington Quilt Guild because they publish it for use to help the troops.

    God Bless you and each of our Troops!!

    PS sorry the drawings didn't transfer. I'm making more this afternoon so I will try to get pictures and upload them this evening.

  2. #2
    Super Member Shemjo's Avatar
    Join Date
    Dec 2008
    St. Louis, Missouri
    Thanks for the tute. I will try to get some done, and tell my group about this.

  3. #3
    Super Member sewcrafty's Avatar
    Join Date
    Feb 2010
    New Hampshire

  4. #4
    BMP is offline
    Super Member BMP's Avatar
    Join Date
    Nov 2010
    New York
    Blog Entries
    I made these a few years back and sent them off to someone that was sending them to the troops, I forgot I still have a whole bag of the crystals left. My kids and husband like them too.

  5. #5
    Super Member Quilter7x's Avatar
    Join Date
    Dec 2009
    north east
    Blog Entries
    I will definitely make some!

  6. #6
    Senior Member
    Join Date
    Dec 2010
    Blog Entries
    Will definitely try to make some....these are also great for those of us with MS trying to deal with staying cool in the heat!

  7. #7
    Super Member clem55's Avatar
    Join Date
    Jan 2010
    Blog Entries
    Mom's and Granmas, I have made the neck wraps for my GS and GD to wear when they are playing baseball and soccer during the "hot" season. Both said it helped a whole lot. During the baseball games, most dugouts have a ice cooler in the dugout, and my GS( the catcher) would keep one in the cooler while he wore the other.

  8. #8
    Super Member feline fanatic's Avatar
    Join Date
    May 2009
    Thanks for the tutes and the URL for getting the polymer crystals. These are not only wonderful things for our soldiers but as others have posted, they are great for Motorcyclists, sports and even trudging around any place that it is hot, like an amusement park, fair, or doing yardwork. I have bought them now it is nice to know how to make them.

  9. #9
    Super Member Tink's Mom's Avatar
    Join Date
    Oct 2008
    chicago, IL
    Thank you...will get some out to you soon...

  10. #10
    Super Member BeeNana's Avatar
    Join Date
    Mar 2011
    behind the sewing needle
    Blog Entries
    Big Hugs and Thanks for this great info.

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