This is like the case of the Three Little Bears. I have cutting mats which are too small, and I have cutting mats which are too big, and I need to make a cutting mat which is J...ust right. It can't be cut with a craft knife, it can't be cut with a rotary cutter, Butcher knife won't work, and I don't want to try the skill saw. I was thinking hot knife, but I dread the smell - an outdoor project for sure.

Any ideas?

I used a pair of old kitchen scissors. It takes awhile because it gets to your fingers but it works. Just cut a little, rest, cut a little, rest.......

Wow, I would think that if you could score it with a cutter that then you might be able to snap it on the score. I'm thinking one of those workshop utility knives or the curved knives I've seen used for drywall.

That would be a job I would give to the hubs! lol

I have used scissors several times to cut up old mats. It does take time and like she said you need to restyour hand often.

I once read on here about cleaning them or reconditioning them. Do you know how that is done? I always get deep lines on the 9, 18, 27 lines-Imagine that! I do cut one inch off too in order to stop the ditches :) I have never cut one all the way thru yet!

I would like to know if there is any way to flatten one out after it buckles up from being steamed! dont ask :(

Tin snips, they cut anything!! I have as many pairs of them as I do scissors!!

Not asking same problem( the steam/buckling thing) here ,but hope someone has a solution it's my favorite mat too!

DITTO x 2 mats (DUH!!!!!)
I had read somewhere that you could fill up the bathtub with hot water, about 6-8 inches and submerse your mats. Let sit for 2 hrs and then place on towels on a hard, flat surface. Neither of mine will fit in the tub...believe me I tried, but, I would like to know if this works.