I recently made 2 covers, one for my SIL and one for myself. I used the Instructables fabulous ironing board tute. I re-used the nylon binding that was on my original cover. Used 2 layers of cotton blend quilt batting. Cover made from cheeta print fabric I found on clearance at Walmart. I just love it!
http://www.instructables.com/id/Fabu...g-board-Cover/