Ok, last word on this. Finished quilting and binding and washing it. It is better but has some pilling on it now which I will remove by hand. It looks good enough to pass on. Just wanted everyone to know that Fairfield responded to my cries and although didn't offer a good reason for what happened, offered to fix it if I wanted to send it to them. I was quite surprised by this offer and although I would hesitate to try this brand again, it is nice to know they are reputable and willing to stand behind their product and help us quilters when problems arise. Thanks to all your suggestions.