I have made several of the Buggy Barn quilts. Their method is a trim as you go method, it's not supposed to be all perfect. I know this is hard for us quilters to do, but that's the reason the patterns are so fun. I took a class at the quilt shop for one of these patterns and that's what they told me. I was trying to make them all line up too. Just go with it and then it will be fun.