Well, thanks for all replies... So frustating... so went to my dealer and tried fmq on the designer at her shop... no problem! So I have narrowed it down, Filed the small bur on the stitching plate... Noticed the stitch plate was loose, tried sewing with out thread not a problem. a bur somewhere in the thread or bobbin? Went back to the sewing store and dropped her off. Gave a list to check, and having her cleaned (been too long) so I pray when I get her back I will be happy :)