I haven't tried printing any yet. Are you trying to print the part 1 thru 4 of a block? Those are the ones you need to print Try telling the printer to print at 100%.
I brought up My Tweet Block 3 part 1 and clicked on the print icon in the PDF screen. It shows it on an 8.5x11 paper, Page Scaling of None.
If I bring up the FULL pattern (in one file) it is at 34% and it would print the whole thing on one page, not big enough for the applique. That one is just to reference if you want it.