http://www.moxyideas.com
has free hexagon patterns (different sizes) that you can download, I use it as a pattern to run my shapes onto freezer paper. I punch a hole in the center of each hexagon which makes it easy to remove after they have been sewn together. I am making 1/4" hexies for a wall hanging and they are not hard or time consuming to finish.
You can reuse the freezer paper templates.