Wash & dry on hot. Unscented starch or sizing before cutting the fabric and lots of it. For the thin, stretchy flannels--I would consider putting the starch mixture in the washing machine and soaking it through then damp dry in the dryer--iron to finish drying. That will teach it who is boss--LOL! For Friendship Stars, I would have cut squares and sewn on both sides of the diagonal to make the points. Avoiding or controlling bias is the key.
I made an Arkansas Crossroads quilt from a mixture of flannels for my trucker sister-in-law. It was fairly quick & easy. The yellow plaid was the thinner, stretchier kind of flannel. The creamy orange was a medium quality and the green was heavy, quilter's flannel.
Pam's Flannel Quilt--Arkansas Crossroads
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