View Single Post
Old 03-16-2013, 07:20 AM
  #1  
grant15clone
Senior Member
 
grant15clone's Avatar
 
Join Date: Mar 2012
Location: Brookfield, IL
Posts: 862
Default Foot Controller Rewiring Tutorial

How to rewire a Foot Controller, Step By Step in Pictures. With Text instructions.

I got lucky and was able to get the back plate off in one piece. This shows how it is wired from the factory. I always take a picture before I start cutting anything. If need be, you can always refer back to it if you have a question on how it was wired originally.




[ATTACH=CONFIG]402012[/ATTACH]

These wires were riveted on. Cut the wire about an inch from the end and strip off the insulation.

[ATTACH=CONFIG]402013[/ATTACH]

With the insulation off, twist the wires so they are neatly wound together without any stray strands hanging out.

[ATTACH=CONFIG]402014[/ATTACH]

Use flux and electrical solder and "Tin" the wires.

[ATTACH=CONFIG]402015[/ATTACH]

Trim off the excess length.

[ATTACH=CONFIG]402016[/ATTACH]

"Tin" the ends of the new wires that are to be soldered on to the old wires that have already have been "Tinned" and solder them together.


[ATTACH=CONFIG]402017[/ATTACH]

This shows the new wires soldered together with the old and back in the fixture. Make sure that you put a knot in the wires so they don't get pulled out.

[ATTACH=CONFIG]402021[/ATTACH]

Tuck the wires in and put the cover back on.

[ATTACH=CONFIG]402020[/ATTACH]

Tin the ends of the wires that are going to the foot controller itself. Pull the wires into the foot controller and make a safety knot. Bend the newly tinned wires to form a loop. I wrap them around a screwdriver shaft to get a more uniform curve.

[ATTACH=CONFIG]402022[/ATTACH]

Connect the ends to the terminals wrapping the wire around in a clockwise direction. This will prevent the wire from slipping off as you tighten the screw.

[ATTACH=CONFIG]402023[/ATTACH]

To Be Continued.....
Attached Thumbnails img_9137.jpg   img_9138.jpg   img_9140.jpg   img_9141.jpg   img_9142.jpg  

img_9144.jpg   img_9147.jpg   img_9145.jpg   img_9148.jpg   img_9149.jpg  

grant15clone is offline