I use a Go die to cut my hexies. I don't use paper I stitch them together using a 1/4 seam. It's a one step process and it I can sew a lot together in no time. Here is the back side of flower shapes I'm making.
[ATTACH=CONFIG]478701[/ATTACH]
No stitches show because no whip stitches needed.
Inklingo is a great way to cut and sew hexies.
http://lindafranz.com/