Originally Posted by maviskw

2 9/32 inch is actually closer to 2 1/4 inch. If you are working with 2 1/2 inches, that is 2 16/32 inches. So a 32nd inch larger is 2 17/32.
You would think thread doesn't take up any space, but look how it piles up on a spool. And folding takes a little space, too. I aim for pieces a little larger and trim segments of the block as they are made. If I'm making a 12 1/2 in. pin wheel, I need 4 HSTs. After they are sewn, I trim them to exactly 4 1/2 inches. Then one more seam each way, and I have a 12 1/2 inch block.
Trimming smaller segments of the block makes things come together accurately.
I know some of you can do your seams perfectly the first time, but not this chick.