As a former longarmer (for business).....I'd have called and asked her if she meant to have an oddball block. I sent a picture of one quilt's problem to a customer one time and asked what to do. She got mad and said it was fine, to work with it. THEN later she put me down to others because of HER error. LOL Joke was on her, my friends she complained to KNEW I'd called her before hand. I would NEVER have "fixed" a block like the problem one. Who knows why, but some quilters DO do odd things.