Well, let me start by saying I am **Not** a furniture builder. I'm a total garage/power tool hack.
I needed a good work table, I have a 200.00 Brother Laura Ashley machine (Extremely lightweight) and couldn't work on my dining table because my machine "scoots" when trying to quilt, it's extremely noisy, and vibrates on that table, and lastly - I didn't want my dining room to be a war zone with fabric. I mean, I really didn't
care, but I'd prefer it looked relatively decent as often as possible...
My ironing board wasn't doing the job for pressing, though my felt mat was amazing, it wasn't large enough for pressing panels/rows or larger items. Not wanting to build a topper for the ironing board, I found a website where
this woman built her own table. Sooo, I decided to build My own table. I needed it to be inexpensive, didn't want to hack an IKEA table, table needed to be tall for comfort while standing to cut/press (I'm 6' tall), and needed to be able to move it myself and/or dismantle when necessary. I'm 55 and single, so it's all me 'round here.
I opted to use 2x4s, knowing it wouldn't be 'fancy' - but who cares, it's in my upstairs office/sewing room so no one would see it unless invited.
I sketched out a frame for a 36x72" top (3'x6'). This image isn't to scale, but it shows how I framed the top. Needed good support for pressure when pressing.
[ATTACH=CONFIG]597557[/ATTACH]
I used 72" long 2x4s for the front/back, and 33" for each side (Remember, a 2x4 is actually 1.5x3.5") to create a 3x6' rectangle. I then created pieces for the middle support. I didn't nail anything - it's all 2.5" brass wood screws.
Next, I had 2x4s cut to 36" lengths (8 of them), screwed them together to form legs. Why didn't I go with a 4x4 post cut to 36" lengths? Too pricey, it was much cheaper to use the 2x4s - remember, it's all about the budget.
I screwed the 2x4s into the corners of the table top, and realized "I need to brace these legs!" so I put a 33" brace on the outside lower edge, and a 72" piece across the back outside lower edge. I could probably place a shelf underneath, but I really didn't want a "cluttered" feel, I prefer to keep the underside wide open and free (hiding all my quilt stuff in the closets... lol)
Next, for the top, I'd looked for Homasote (a product used for soundproofing), as Brooksann did in her DIY Pressing Table - but it's not available here in the NW (local lumber yards wouldn't order it), so I needed a plan B. I opted to use masonite, and discovered there is Masonite, and then, there's masonite with moisture proof on one side (4.00 more per sheet) - I opted for the moisture proof since I'll be ironing with steam...
Two sheets of masonite were used for the top. Sheet 1 - I nailed to the table top frame using roofing nails because they have wide, flat heads, and won't work through the masonite like other nails will. Then I brushed a shop glue (can't remember what brand) on the top and laid the 2nd piece on top, clamped it down, and put every heavy thing I could find on the table to be sure there was a ton of pressure applied Everywhere.
Finally, a nice big table with a smooth top! But wait - I need to press, and I really want a pressing mat (Large) - but to buy them in a quilt shop is insane! Then, I found
sutherlandfelt.com the felt isn't expensive, but it isn't
inexpensive either. I purchased a 36"x72" piece of 3/4" thick felt to cover the top of the table. Wowza... This is amazing!!!!
I used nails on the sides to hang my rulers, then I swapped them for 3M stick on hooks.
Here's the side:
[ATTACH=CONFIG]597558[/ATTACH]
Here's the top (with felt)
[ATTACH=CONFIG]597559[/ATTACH]
Lastly, I had some carnival ware stuff of my mom's, which I didn't know what to do with... so I took the relish dish, and use it for my basting safety pins, and the pretty pink vase houses my pencils/etc. I have my little KAI scissors, my larger shears and my rotary cutter hanging on the front of the table leg - Everything is within easy reach. I can even put my sewing machine on the table and sew standing - my cutting mat is handy, I just push it back and press.. this table is the bomb! And, the cat loves it. :P
Table cost (includes masonite, screws, paint (Valspar ultra flat), 2x4s and roofing nails - 118.xx (some change)
The felt topper was 127 and change, but I had to pay extra for the cut and shipping - so it was around 175.00 (considering an 18x18 mat was almost 50.00).
I pre-drilled all the holes, painted the pieces in the garage, hauled it upstairs, put down a drop cloth, and assembled everything in my office. For about 50.00 less than the cost of a small IKEA table (+ 30.00 for the ferry to Seattle + gas) I have a massive work table. The felt was already budgeted, but I'd planned to cut it and offer it for sale (thinking I would just use 1/2 the 36x72 piece) - but I opted to keep the whole piece for covering the entire table.
Thanks for reading...