I have never had a 'glue' type feeling at all from fusible batting. I also havent had it stiff either. What brand are you using? Did you contact the manufacturer? I use it all the time and its a tad 'tacky' to feel when your working with it but never super sticky.. more like a felt that attaches itself to the fabrics. I am so sorry you had this experience. I order mine, its cotton from JoAnns.