Why is my aerofil thread breaking and shredding
#1
Senior Member
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Join Date: Aug 2012
Posts: 556

So last month I bought some aerofil thread I have been hand quilting on it and for some reason lately it has been breaking or shredding on me while quilting. I bought it off amazon but usually buy it from hawthorn but my husband said it shouldn't make a difference. I was wondering if this has ever happened to anyone else?
#3
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Join Date: Oct 2014
Posts: 540

I was at a retreat this last weekend and a Bernina dealer was there. She was sewing next to me. She had the top of the line 830 Bernina. Her thread kept breaking. She said I can't use Aurifil on my Bernina, it doesn't like it and that is the thread I packed not thinking about the machine I was bringing. I said I thought Aurifil was one of the best threads. She said it is but the new high end Bernina's sew at their best with poly thread.
#5
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Thread Starter
Join Date: Aug 2012
Posts: 556

It is hand quilting thread I made sure before I got it. I don't think that the eye of the needle is too small I didn't have problems with the first one I had. I'm seriously thinking of changing threads. I bought some Dual Duty from Walmart because I got so frustrated.
#6

I hand quilt with aurifil thread. Their quilting thread is a 40wt/2ply, other hand quilting threads, such as YLI is also 40wt but are a 3ply thread (one strand of thread more than the aurifil). I have had problems with the aurifil thread shredding but solved that problem by going to a larger quilting between ..... Jeana Kimball size 10, normally I use Roxanne size 11
#7
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Join Date: Apr 2011
Location: Ontario, Canada
Posts: 17,572

I was at a retreat this last weekend and a Bernina dealer was there. She was sewing next to me. She had the top of the line 830 Bernina. Her thread kept breaking. She said I can't use Aurifil on my Bernina, it doesn't like it and that is the thread I packed not thinking about the machine I was bringing. I said I thought Aurifil was one of the best threads. She said it is but the new high end Bernina's sew at their best with poly thread.
OklahomaMom... I know that you mentioned that it is handquilting thread that you are using but are you hand quilting? or machine quilting with it?I am not familiar with their handquilting thread, but see above re my FMQing comments re Aurifil thread. I will say that for the regular cotton 50 wt Aurifil thread, I do not use it for handstitching the bindings as in order to keep a good tight stitch, I often find the thread breaks. I blame that on my tuggability (word?

#8
Super Member
Join Date: Jul 2013
Location: Houston, TX
Posts: 9,310

I was at a retreat this last weekend and a Bernina dealer was there. She was sewing next to me. She had the top of the line 830 Bernina. Her thread kept breaking. She said I can't use Aurifil on my Bernina, it doesn't like it and that is the thread I packed not thinking about the machine I was bringing. I said I thought Aurifil was one of the best threads. She said it is but the new high end Bernina's sew at their best with poly thread.
#9
Power Poster
Join Date: Apr 2011
Location: Ontario, Canada
Posts: 17,572

Berninas have always been set with high upper tension at the factory. I've had two and had to lower up the upper tension for a lot of thread or it would break. I use aurafil on my Artista 180 with no problem at all. I don't even have to lower the tension. In the 20+ years I've sewn on Berninas I have people tell me that they can't use specific threads on them because they would break. I've been able to use most any thread with a bit of tension adjustment.
Whereas now ... we really need to get comfortable with doing so, knowing the hows of doing it and when!
#10
Super Member
Join Date: Jul 2014
Location: Illinois
Posts: 2,140

Aerofil by Madeira is a sew-all thread that can be used for hand quilting/embroidery; however, it is not waxed. I would run it through either some wax or Thread Heaven to condition it for the rigors of hand quilting. That should help. The other thing is to make sure that you always thread your needle with the end of the thread that first comes off the spool. Thread has a twist in it & is more likely to shred/break if you thread the end you just cut, rather than the starting end when you pull from the spool.
If neither of those help, I'd say it's probably the Amazon supplier. I have not had good luck ordering fabric or thread on Amazon. I haven't ever worked with Aerofil, but I've often received wrong orders with quilting items from Amazon so I no longer order quilting stuff from them. I have noticed that the items I do receive tend to come from foreign countries & many times the items available are ones that have been out of season for years. I used to think that was a huge benefit to Amazon, but now I realize that oftentimes it just means that the items have been sitting on some dusty shelf in a foreign country for the past few years.
If neither of those help, I'd say it's probably the Amazon supplier. I have not had good luck ordering fabric or thread on Amazon. I haven't ever worked with Aerofil, but I've often received wrong orders with quilting items from Amazon so I no longer order quilting stuff from them. I have noticed that the items I do receive tend to come from foreign countries & many times the items available are ones that have been out of season for years. I used to think that was a huge benefit to Amazon, but now I realize that oftentimes it just means that the items have been sitting on some dusty shelf in a foreign country for the past few years.
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