Alterations to Ken Lund quilting frame
#11
Hi. I purchased one of Ken Lund's quilt frames and had difficulty using it. I like doing loopy quilting designs, flowers, feathers, that kind of stuff, and I had a hard time using his design for this. It was just too stiff, it didn't want to turn. When I tried making a circle, it came out more like a square with rounded corners.
So I told my very talented and creative father about it, and we came up with the idea of mounting caster rollers instead.
The alterations were made to the top part of the trolley, the part that your sewing machine sits on. As it was originally designed, the bottom part of the trolley runs east/west along the frame, and the top part moves north/south on top of the other trolley. It's the north/south portion that was altered from the original design.
I've posted photos below, I hope between my description and the photos that this makes sense.
We removed the wheels from the top trolley, and replaced them with three caster rollers which rotate 360 degrees. The ball portion of the roller is a little bit bigger than a golf ball, but not quite as big as a baseball, and they are mounted on the underside of the trolley. We then had to put two guides along the side of the trolley to keep it from rolling off of the bottom trolley. The guides measure about 4" x 1.5" x almost 1" thick. Scrap lumber would work great for this purpose if you have any hanging around. Also, make sure to mount these guides about 1/4" above the bottom of the trolley so they don't scrape the bottom of it while it is in motion.
Another suggestion for this frame is to fill the conduit rods with expandable foam to make them more sturdy. I've used the frame with 5' rods and they work fine without this, but the 10' lengths tend to bend. Home Depot sells a product called Great Stuff. It's in a can with a guide, works like a spray can. I haven't used it yet, so I don't know how much it will take to fill all 4 rods at a 10' length, but if you do this, please share with us how it turns out. My Daddy said it would work, so I'm guessing it should! LOL.
Oh, one other thing - be sure to check the placement of the two rear casters before screwing them down - make sure the balls have clearance when rotating - be sure they swing clear from the little guides as they rotate.
See the photos below. I've included a photo with a measuring tape so you can gauge the placement. I've used this and it works like a champ!
Happy quilting to all, and to all a good night!
So I told my very talented and creative father about it, and we came up with the idea of mounting caster rollers instead.
The alterations were made to the top part of the trolley, the part that your sewing machine sits on. As it was originally designed, the bottom part of the trolley runs east/west along the frame, and the top part moves north/south on top of the other trolley. It's the north/south portion that was altered from the original design.
I've posted photos below, I hope between my description and the photos that this makes sense.
We removed the wheels from the top trolley, and replaced them with three caster rollers which rotate 360 degrees. The ball portion of the roller is a little bit bigger than a golf ball, but not quite as big as a baseball, and they are mounted on the underside of the trolley. We then had to put two guides along the side of the trolley to keep it from rolling off of the bottom trolley. The guides measure about 4" x 1.5" x almost 1" thick. Scrap lumber would work great for this purpose if you have any hanging around. Also, make sure to mount these guides about 1/4" above the bottom of the trolley so they don't scrape the bottom of it while it is in motion.
Another suggestion for this frame is to fill the conduit rods with expandable foam to make them more sturdy. I've used the frame with 5' rods and they work fine without this, but the 10' lengths tend to bend. Home Depot sells a product called Great Stuff. It's in a can with a guide, works like a spray can. I haven't used it yet, so I don't know how much it will take to fill all 4 rods at a 10' length, but if you do this, please share with us how it turns out. My Daddy said it would work, so I'm guessing it should! LOL.
Oh, one other thing - be sure to check the placement of the two rear casters before screwing them down - make sure the balls have clearance when rotating - be sure they swing clear from the little guides as they rotate.
See the photos below. I've included a photo with a measuring tape so you can gauge the placement. I've used this and it works like a champ!
Happy quilting to all, and to all a good night!
#12
Member
Join Date: Jun 2012
Location: North Carolina
Posts: 16
I saw this post last year when I first purchased Ken's setup but it was too free for me at the time so I went back to his original idea. I contacted the person who posted it and she had sold the frame and apparently got little time spent on it. So I let that idea go. I will make adjustment to the bottom frame and see if I can get it to work better. thanks
#13
Member
Join Date: Jun 2012
Location: North Carolina
Posts: 16
I am replying to this post because all of the comments seem to be following the 2012 post. Maybe some of those original folks would comment on how theirs are doing now. I really appreciate all the help with my situation, it's nice to be able to reach out to others and find answers to our problems. Thanks again, will let everyone know how this turns out.
#14
Member
Join Date: Feb 2013
Posts: 1
I am replying to this post because all of the comments seem to be following the 2012 post. Maybe some of those original folks would comment on how theirs are doing now. I really appreciate all the help with my situation, it's nice to be able to reach out to others and find answers to our problems. Thanks again, will let everyone know how this turns out.
#15
You make me count my blessings
How is everyone doing with their Ken Lund's frames? I did two practice quilts and by changing the wheels to the coaster ones that really did make a big difference. I'm still having a problem getting the right pressure/speed with my machine. When I get it just "right" the quilting is great but then I end up going faster or too slow and then my stitches are not as nice as they can be.
I am thinking of taking the frame off and using my new machine on its own for FMQ. I haven't tried that yet with this machine since I've only had it about a month. It has the hookup where I can use the knee pressure bar to stitch not the foot pedal. I want to see what that is like too. I can't do that with it on the quilt frame.
I just finished a big quilt and I am considering doing FMQ on it since it is too big for the quilt frame unless I have my dh buy me longer poles and then I could quilt it the frame. I just think I need to get more familar with my machine first!!
I am thinking of taking the frame off and using my new machine on its own for FMQ. I haven't tried that yet with this machine since I've only had it about a month. It has the hookup where I can use the knee pressure bar to stitch not the foot pedal. I want to see what that is like too. I can't do that with it on the quilt frame.
I just finished a big quilt and I am considering doing FMQ on it since it is too big for the quilt frame unless I have my dh buy me longer poles and then I could quilt it the frame. I just think I need to get more familar with my machine first!!
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